Step-by-Step Approach to Building a Performance Management System

Introduction

Effective performance management is a cornerstone of successful transformation. As organizations move from execution to integration, measuring progress and ensuring alignment with strategic goals becomes crucial. A well-structured Performance Management System (PMS), leveraging Key Performance Indicators (KPIs) and dashboarding, provides the necessary visibility to track, analyze, and optimize performance.

This article explores how to implement a PMS that combines leading and lagging KPIs with structured dashboarding. It outlines the different types of KPIs—outcome, output, and process—and provides a step-by-step guide to designing a robust performance framework.


Understanding KPIs in Performance Management

KPIs are quantifiable measures used to track progress toward specific objectives. A balanced PMS incorporates different types of KPIs:

  • Leading KPIs: Predict future performance based on current activities. Example: Number of customer inquiries as an early indicator of future sales.
  • Lagging KPIs: Measure past performance and final outcomes. Example: Quarterly revenue growth.
  • Outcome KPIs: Focus on the end results that align with strategic goals. Example: Customer retention rate.
  • Output KPIs: Measure specific deliverables. Example: Number of product features released per quarter.
  • Process KPIs: Track efficiency and effectiveness of workflows. Example: Average time to resolve a customer complaint.

A well-designed PMS balances these KPIs to provide comprehensive insights into performance.


Theoretical Foundations of Performance Management

Several management theories and frameworks inform performance measurement and dashboarding:

  • Balanced Scorecard (Kaplan & Norton): Ensures a holistic view of performance by measuring financial, customer, internal processes, and learning & growth perspectives.
  • SMART Goals: Emphasizes that KPIs should be Specific, Measurable, Achievable, Relevant, and Time-bound.
  • Continuous Improvement (Deming Cycle – PDCA): Encourages ongoing measurement and refinement of processes through Plan-Do-Check-Act.

These models provide a structured approach to designing an effective PMS that drives sustainable performance improvements.


Step-by-Step Guide to Implementing a Performance Management System

Step 1: Define Objectives and Align with Strategy

  • Identify key strategic goals at the organizational and departmental levels.
  • Translate high-level objectives into 3-5 critical success factors.
  • Document assumptions about cause-and-effect relationships.
  • Engage stakeholders to ensure buy-in and relevance.

Step 2: Select the Right KPIs

  • Select leading and lagging KPIs to ensure both predictive and retrospective insights.
  • Ensure coverage across outcome, output, and process KPIs.
  • Balance across four perspectives: financial, customer, internal processes, and learning/growth.
  • Validate that measures are actionable and can be influenced by those responsible.

Step 3: Design the Dashboard

  • Choose a visualization tool (Power BI, Tableau, or custom solutions).
  • Define data sources, ownership, baselines, calculation methods, and thresholds.
  • Include drill-down capabilities for root cause analysis.
  • Prioritize usability: Use clear charts, color coding, and minimal clutter.

Step 4: Establish Data Collection and Reporting Mechanisms

  • Ensure integration with existing systems, automate data extraction where possible to reduce manual effort and errors.
  • Create dashboard hierarchies (executive, operational, analytical).
  • Set up regular reporting cycles (daily, weekly, or monthly) based on the decision-making cadence.
  • Design standard meeting agendas and protocols, integrate with existing governance structures.
  • Define responsibility for maintaining and validating data accuracy.

Step 5: Analyze and Act on Insights

  • Train managers and teams in the dashboards and performance analysis.
  • Use dashboards for real-time monitoring and proactive decision-making.
  • Identify trends, variances, and root causes of performance gaps.
  • Implement corrective actions and track their impact over time.

Step 6: Review, Refine, and Evolve

  • Schedule periodic reviews to evaluate the effectiveness of KPIs and dashboards.
  • Adjust meeting cadence and formats based on effectiveness.
  • Adjust and incorporate new metrics as business priorities evolve.
  • Foster a culture of continuous improvement by refining processes based on insights.

Example KPI Definition Template:

  • Name: First Contact Resolution Rate
  • Definition: Percentage of customer inquiries resolved in a single interaction
  • Formula: (Issues resolved in first contact / Total issues) × 100
  • Data Source: CRM system ticket data
  • Collection Frequency: Daily, reported weekly
  • Owner: Customer Support Manager
  • Target: 85% (Baseline: 72%)
  • Intervention Thresholds: <75% requires immediate action plan

Conclusion

Implementing a Performance Management System is essential for navigating the execution to integration phase of transformation. By combining leading and lagging KPIs with dashboarding, organizations gain actionable insights that drive continuous improvement. A well-balanced PMS ensures strategic alignment, operational efficiency, and sustained performance growth.

As management theorist Peter Drucker famously observed, “What gets measured gets managed.” However, the corollary is equally important: what gets measured badly gets managed badly. By investing time in thoughtfully designing your performance management system, you create the foundation for sustainable transformation success.

By following the structured approach outlined in this article, organizations can establish a robust framework for performance management, ensuring they stay on track and achieve their transformation objectives.

The Right Question: Importance of Defining Problems for Effective AI and Digital Solutions


Why Problem Definition is Critical in Digital Transformation

In the rush to adopt digital and AI solutions, many organizations fall into a common trap—jumping straight to implementation without clearly defining the problem they aim to solve. This often leads to expensive failures, misaligned solutions, and wasted effort.

Defining the right problem is not just an operational necessity but a strategic imperative for executives leading digital transformation. A well-framed problem ensures that technology serves a real business need, aligns with strategic goals, and delivers measurable impact.

As Albert Einstein famously noted:
“If I had an hour to solve a problem, I’d spend 55 minutes thinking about the problem and 5 minutes thinking about solutions.”

This article presents a practical framework for defining problems effectively—leveraging structured problem-solving methods such as Lean Thinking’s “5 Whys,” root cause analysis, and validated learning to guide better decision-making.


A Practical Framework for Problem Definition

Step 1: Identify the Symptoms

A common mistake is confusing symptoms with root problems. AI or digital solutions often get deployed to address surface-level inefficiencies, but without understanding their underlying causes, organizations risk treating the wrong issue.

  • Gather data and observations:
    Use operational data, system logs, financial reports, and performance metrics to identify inefficiencies or gaps.
  • Leverage customer and employee feedback:
    Conduct surveys, analyze customer support transcripts, and interview employees to gain qualitative insights.
  • Avoid rushing to conclusions:
    Be wary of “obvious” problems—many inefficiencies stem from deeper systemic issues.

💡 Example: A retail company notices declining online conversion rates. Instead of assuming they need a chatbot for engagement, they investigate further.


Step 2: Uncover the Root Causes

Once symptoms are identified, the next step is to determine their underlying cause.

  • Use the “5 Whys” technique:
    Repeatedly ask “Why is this happening?” until you uncover the fundamental issue.
  • Employ Fishbone (Ishikawa) Diagrams:
    Categorize possible causes into key areas such as process inefficiencies, technology gaps, and human factors.
  • Conduct stakeholder workshops:
    Cross-functional teams bring diverse perspectives that help uncover hidden issues.

💡 Example: A financial services company automates loan approvals to reduce delays. But using the “5 Whys,” they realize the real issue is fragmented customer data across legacy systems, not just a slow approval process.


Step 3: Craft a Clear Problem Statement

Once the root cause is determined, the problem must be precisely defined to ensure alignment and clarity.

  • Use the “Who, What, Where, When, Why, How” framework:
    Articulate the problem in a structured manner.
  • Make the statement SMART (Specific, Measurable, Achievable, Relevant, Time-bound):
    Avoid vague, high-level issues that lead to unfocused solutions.
  • Tie the problem to business impact:
    How does this problem affect revenue, efficiency, customer satisfaction, or competitive advantage?

Example Problem Statement:
“The customer support team’s average resolution time is 15 minutes, which is 5 minutes over our goal, due to the lack of a centralized customer knowledge base. This is leading to lower customer satisfaction and higher support costs.”


Step 4: Validate the Problem

Before investing in a full-scale solution, the problem definition must be validated to ensure it is correctly framed.

  • Test assumptions through small-scale experiments or prototypes:
    A/B testing, proof-of-concepts, or simulations can validate whether solving this problem has the expected impact.
  • Gather feedback from stakeholders:
    Ensure alignment across business units, IT teams, and end users.
  • Iterate if needed:
    If the problem statement doesn’t hold up under real-world conditions, refine it before proceeding.

💡 Example: A hospital wants AI-driven diagnostics to reduce misdiagnoses. A pilot project reveals that inconsistent patient data, not diagnostic errors, is the real issue—shifting the focus to data standardization rather than AI deployment.


Conclusion: Problem Definition as a Competitive Advantage

Executives must ensure that problem definition precedes solution selection in digital transformation. By following a structured framework, leaders can avoid costly missteps, align digital investments with business priorities, and drive real impact.

The best AI or digital solution in the world cannot fix the wrong problem. Taking the time to define the problem correctly is not just best practice—it’s a competitive advantage that enables sustainable transformation and long-term success.


What’s Your Experience? Let’s Continue the Conversation!

How do you approach problem definition in your digital and AI initiatives? Have you faced challenges in aligning solutions with real business needs?

💬 Join the conversation in the comments below or connect with me to discuss how your organization can improve its problem-definition process.

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🔍 Need expert guidance? If you’re looking to refine your digital or AI strategy, let’s connect—schedule a consultation to explore how we can drive transformation the right way.


Maximizing Digital Success with Strategic Workforce Planning

Introduction

In my many years involved in strategy formulation, one of the most undervalued tools, which, when properly used, led to extremely valuable discussions and insight, was Strategic Workforce Planning. When planning a Digital Transformation and aligning with leadership on the expected impact of AI implementations, this can be an extremely valuable tool.

Companies invest heavily in cutting-edge technology, yet many overlook a crucial element: their workforce. Strategic Workforce Planning (SWP) is the bridge between business transformation and workforce readiness. It ensures that organizations have the right talent in place to execute their digital ambitions effectively. Without it, even the most sophisticated technology initiatives risk failure due to skill gaps, resource mismatches, and a lack of strategic alignment.

What is Strategic Workforce Planning?

Strategic Workforce Planning is a structured, forward-looking approach that aligns talent with an organization’s business objectives. It enables companies to proactively address workforce needs, anticipate skill shortages, and develop strategies to build or acquire the necessary capabilities.

SWP is most effective when deployed during periods of transformation—such as digital overhauls, automation initiatives, or AI integration. It follows a structured Four-Step Framework:

  1. Set Strategic Direction – Align workforce planning with business and digital transformation goals, ensuring that talent strategies support overall corporate objectives.
  2. Analyze Current Workforce – Assess existing workforce capabilities, identify skill gaps, and evaluate how well employees are prepared for AI and digital shifts.
  3. Forecast Future Requirements – Predict the skills, roles, and workforce composition required to operate in the future digital environment.
  4. Develop Action Plans – Implement targeted hiring, reskilling, and upskilling initiatives to bridge workforce gaps and ensure operational readiness.

Key Takeaways from Research on SWP & Digital Transformation

Recent research underscores the importance of integrating SWP with digital transformation efforts. Three major reports highlight critical trends:

  • Skill-Based Workforce Management (Boston Consulting Group): Organizations must anticipate skill shortages in AI, automation, and digital transformation. Proactive upskilling and reskilling initiatives will be key to staying competitive.
  • The Role of SWP in the Age of AI (McKinsey & Company): AI-driven automation will drastically reshape workforce structures. Companies must integrate AI-driven forecasting tools into workforce planning to manage these shifts effectively.
  • Mastering Digital Transformation in Workforce Management: The ability to map opportunities and challenges in digital transformation is crucial. SWP helps leaders simulate different workforce scenarios and plan for skill evolution.

The Benefits of a Centralized Workforce Strategy

For executives leading digital transformation, having a single source of truth for workforce planning is a game-changer. A centralized SWP approach provides:

  • Data-Driven Decision-Making – Leaders gain real-time insights into talent readiness and can make informed staffing decisions.
  • Scenario Planning – Organizations can model different workforce scenarios to anticipate talent needs and mitigate risks.
  • Workforce Agility – As digital initiatives evolve, companies can quickly adapt their workforce strategies to align with new priorities.

Linking Digital Transformation to Workforce Utilization

Digital transformation does not just introduce new technologies—it fundamentally changes how work gets done. AI and automation are redefining roles, requiring companies to rethink workforce utilization and occupation structures.

Case Studies in Action:

  • Google has leveraged AI-powered workforce planning tools to anticipate skill needs and align talent development with business priorities. By using data-driven insights, Google ensures that it continuously hires, upskills, and reallocates employees to projects that drive innovation. Their approach integrates predictive analytics, allowing the company to proactively manage workforce transitions as new technologies emerge, ensuring that employees are always equipped with the most relevant skills.
  • ProRail, the Dutch railway infrastructure manager, faced the challenge of increasing efficiency through digitization without expanding its workforce. To address this, ProRail implemented a workforce planning initiative focused on reskilling existing employees in automation and data analytics. This strategic approach enabled ProRail to optimize train traffic management, integrate AI-driven decision-making, and prepare its workforce for a future where digital operations play a central role in rail infrastructure management.
  • Microsoft recognized that the future of work required a significant shift in workforce capabilities. To address this, the company launched large-scale reskilling and learning programs designed to prepare employees for AI and digital advancements. Through initiatives like the Microsoft AI Business School and enterprise-wide learning platforms, Microsoft ensures that its workforce remains competitive in an increasingly AI-driven world. Their SWP strategy includes career path modeling, internal mobility programs, and digital literacy initiatives to align talent with the company’s future vision.

Developing a Talent Plan for the Future

To future-proof their organizations, senior executives must take a proactive approach to workforce planning:

  • Identify future skill requirements based on anticipated digital trends.
  • Develop recruitment, training, and upskilling strategies to bridge gaps.
  • Leverage AI-driven workforce planning tools to enhance talent forecasting.

By treating workforce planning as a strategic function rather than an operational necessity, companies can ensure that they have the right talent in place to drive digital success.

The Role of SWP in the Future of Work

The level of automation in jobs is expected to skyrocket in the coming years. Organizations that fail to integrate workforce planning into their digital strategy risk falling behind. Digital and AI solutions must be seamlessly linked to workforce development, ensuring that employees are prepared for the rapid technological shifts ahead.

Conclusion

Strategic Workforce Planning is not just a tactical HR function—it is a core pillar of successful digital transformation. By embedding SWP into the strategic planning process, organizations can future-proof their workforce, optimize resource utilization, and ensure they have the right talent in place to harness the full potential of AI and automation.

For senior executives and transformation leaders, the message is clear: technology alone will not drive digital success. A well-planned, strategically aligned workforce is the key to turning digital aspirations into operational reality.

Competing in the Age of AI

Although Competing in the Age of AI: Strategy and Leadership When Algorithms and Networks Run the World by Marco Iansiti and Karim Lakhani was published in 2021—and much has happened since, including the launch of ChatGPT—it remains highly relevant. It provides valuable insights into why companies that control digital networks are capturing more and more business value.

Unlike traditional firms that rely on human-driven processes, AI-driven organizations leverage algorithms and digital networks to deliver unprecedented efficiency, scalability, and innovation. Companies such as Amazon, Ant Financial, and Google have shown how AI-powered models can create new markets, redefine value chains, and leave legacy competitors struggling to catch up.

For executives and transformation leaders, the challenge is clear: how can traditional organizations adapt to this new era? How can they integrate AI into their operations to drive agility, innovation, and sustainable competitive advantage? This summary breaks down the book’s key insights chapter by chapter, supplemented with real-world examples and strategic takeaways.


Chapter 1: AI-Centric Organizations – A New Operating Paradigm

Key Takeaways:

  • AI-driven firms operate fundamentally differently from traditional businesses, removing the need for human-driven decision-making at scale.
  • These companies leverage digital networks and algorithms to scale without being constrained by physical assets or labor.
  • AI enables firms to create more agile and adaptive business models, continuously refining their offerings through real-time learning.

Example: Ant Financial

Ant Financial, a subsidiary of Alibaba, transformed the financial services industry by using AI to assess credit risk, detect fraud, and approve loans within seconds—without human intervention. Unlike traditional banks, which rely on manual underwriting processes, Ant Financial’s AI-powered approach allows it to serve millions of customers instantly, with a near-zero marginal cost per transaction.


Chapter 2: AI-Driven Scale, Scope, and Learning – Breaking Traditional Constraints

Key Takeaways:

  • AI allows organizations to scale without the traditional constraints of labor and physical assets.
  • AI-driven companies can expand into adjacent industries more easily than traditional firms.
  • Machine learning continuously improves business models, creating a competitive advantage that compounds over time.

Example: Netflix’s AI-Powered Content Strategy

Netflix uses AI to optimize content recommendations, predict demand for original shows, and personalize the user experience. Unlike traditional media companies that rely on executives to decide what content to produce, Netflix’s AI-driven strategy allows it to maximize engagement, reduce churn, and improve content investments.


Chapter 3: AI and the Transformation of Operating Models

Key Takeaways:

  • AI-driven companies automate decision-making, making operations more efficient and responsive.
  • Traditional processes that rely on human judgment are replaced by real-time algorithmic decision-making.
  • AI-powered platforms connect suppliers, consumers, and partners more efficiently than traditional business models.

Example: Amazon’s AI-Powered Logistics

Amazon’s fulfillment centers use AI-driven robotics and predictive analytics to optimize inventory, reduce shipping times, and anticipate customer demand. This allows Amazon to deliver millions of packages per day with unmatched efficiency compared to traditional retailers.


Chapter 4: Rewiring the Value Chain with AI

Key Takeaways:

  • AI disrupts traditional value chains by enabling direct-to-consumer and on-demand business models.
  • AI enables firms to optimize supply chains, reduce waste, and improve efficiency.
  • Traditional firms struggle to adapt because of legacy processes and siloed data.

Example: Tesla’s AI-Driven Manufacturing

Tesla reimagined the automotive value chain by integrating AI into manufacturing, autonomous driving, and direct-to-consumer sales. Unlike legacy automakers, Tesla collects real-time data from vehicles, allowing it to improve its autonomous driving algorithms and enhance product performance over time.


Chapter 5: The Strategic Challenges of AI-First Companies

Key Takeaways:

  • AI-first companies create network effects, making them difficult to compete with once they achieve scale.
  • Traditional companies must choose whether to compete, collaborate, or transform their models.
  • Ethical issues such as bias, data privacy, and regulatory challenges must be addressed.

Example: Facebook’s AI and Ethical Challenges

Facebook’s AI-powered content recommendation system maximizes engagement but has faced scrutiny for spreading misinformation and bias. This demonstrates that while AI offers business advantages, leaders must also consider its societal impact and ethical responsibilities.


Chapter 6: AI and Competitive Dynamics – A New Battlefield

Key Takeaways:

  • AI reshapes competitive advantage, prioritizing firms with superior data and algorithms.
  • The speed of AI-driven innovation reduces the response time for traditional competitors.
  • Regulatory and policy challenges emerge as AI disrupts traditional industries.

Example: Google vs. Traditional Advertising

Google’s AI-driven ad targeting disrupted the traditional advertising industry, replacing intuition-based media buying with precision-targeted digital advertising. Legacy media companies struggled to keep up as Google and Facebook captured the majority of digital ad revenue.


Chapter 7: Managing the Risks of AI

Key Takeaways:

  • AI introduces new risks such as bias, security vulnerabilities, and lack of transparency.
  • Governance frameworks are essential to ensure responsible AI usage.
  • Organizations must navigate regulatory uncertainty and ethical concerns.

Example: Microsoft’s Responsible AI Initiative

Microsoft has implemented governance structures to ensure AI transparency, mitigate bias, and adhere to ethical principles. This proactive approach highlights the importance of responsible AI leadership.


Chapter 8: Leading in an AI-Driven World

Key Takeaways:

  • Leaders must embrace AI-driven decision-making and foster a data-centric culture.
  • AI literacy is essential for executives guiding digital transformation.
  • Workforce reskilling is critical to aligning human expertise with AI capabilities.

Example: Satya Nadella’s AI-Driven Leadership at Microsoft

Under Nadella’s leadership, Microsoft transformed into an AI-powered enterprise by embedding AI into products and services while ensuring responsible innovation.


Chapter 9: Reinventing the Enterprise for AI

Key Takeaways:

  • Organizations must undergo fundamental redesigns to remain competitive in the AI era.
  • Agile, cross-functional teams replace bureaucratic decision-making structures.
  • AI integration must be continuous, not a one-time project.

Example: Goldman Sachs’ AI Transformation

Goldman Sachs is using AI to automate trading, manage risk, and enhance customer experiences, shifting from a traditional financial services model to an AI-powered financial technology firm.


Chapter 10: The Future of AI and Business Strategy

Key Takeaways:

  • AI will continue to reshape industries, creating new market leaders and rendering others obsolete.
  • Balancing technological innovation with ethical and regulatory concerns is crucial.
  • Firms that fail to evolve their AI strategies risk becoming irrelevant.

Example: AI’s Role in the Future of Healthcare

AI is transforming healthcare through predictive analytics, personalized medicine, and robotic surgery, changing the landscape for providers, insurers, and patients alike.


Actionable Steps for Transformation Leaders

  1. Develop an AI Strategy: Align AI with business objectives and competitive differentiation.
  2. Invest in Data and AI Talent: Build capabilities in AI, data science, and automation.
  3. Redesign Organizational Processes: Move from human-driven to AI-driven decision-making.
  4. Embrace Ethical AI Governance: Ensure AI is transparent, fair, and responsible.
  5. Continuously Adapt: AI is not a one-time project—organizations must continuously evolve.

Final Thought

The AI revolution is not a distant future—it is happening now. Transformation leaders must act decisively to harness AI’s potential, reshape their organizations, and build a sustainable competitive advantage. The choice is clear: adapt or be disrupted.

Enhancing PDCA for Continuous Improvement

The Plan-Do-Check-Act (PDCA) cycle serves as a foundational framework for structured, data-driven continuous improvement. However, to maximize its impact, integrate complementary methodologies at each stage of the cycle. This article explores how you can enhance PDCA with Root Cause Analysis, Agile Execution, Visual Management, Standard Work, and Kaizen Events, all supported by Gemba Walks to ensure alignment with operational realities.


Plan: Identifying and Addressing the Right Causes

Many improvement initiatives fail not because of poor execution, but because they target symptoms rather than root causes. The Plan phase is critical in ensuring that the right problems are being addressed.

  • Utilize Root Cause Analysis techniques like the 5 Whys and Fishbone Diagrams to uncover the fundamental issues rather than applying quick fixes.
  • Involve cross-functional teams in problem identification to ensure diverse perspectives and deeper insights.
  • Clearly define success criteria and key performance indicators (KPIs) to measure the impact of changes.

Personal Experience: In the adoption of a new digital tool, a constant flow of tickets were raised for additional reports. The root cause was not that reports were missing, but people did not trust the data and tried to get reports to show this. Creating more reports is therefor not the solution, building trust in the data is.


Do: Implementing Fast, Iterative Improvements Using Agile

Traditional improvement initiatives often fail due to long implementation cycles that do not adapt to emerging insights. In the Do phase, an Agile approach enables teams to execute improvements iteratively, ensuring quick learning and adaptation.

  • Break down solutions into small, incremental changes rather than large-scale, disruptive overhauls.
  • Use short sprints to test hypotheses, gather feedback, and refine the approach dynamically.
  • Foster a culture of empowerment by enabling frontline employees to take ownership of improvements within their domain.

Personal Experience: Especially shortly after Go Live, people experience all kinds of issues in working with the new system. Logging the issues for the next big release might be tempting from a program perspective, but you lose both the momentum in adopting the solution as well as the business/process performance will lag behind.


Check: Leveraging Daily and Visual Management

Without structured reflection and analysis, even well-intentioned improvement efforts risk failure. The Check phase ensures that the changes implemented are having the desired effect and allows for course corrections.

  • Implement Daily Management Routines, such as stand-up meetings, to assess progress and identify real-time roadblocks.
  • Utilize Visual Management Tools like performance dashboards and Kanban boards to provide clear visibility into key metrics.
  • Conduct regular reviews to assess whether improvements align with strategic objectives.

Personal Experience: Daily management in combination with clear, trustworthy dashboards is one of the most impactful concepts to drive the adoption, performance, and engagement of the teams. It fosters fast feedback and helps to accelerate the PDCA cycle.


Act: Standardizing or Pivoting Based on Results

The final phase of the PDCA cycle ensures that improvements either become standard practice or trigger deeper exploration through structured problem-solving.

  • If the improvement proves effective, incorporate it into Standard Work to sustain the gains.
  • If the problem persists, go deeper by organizing Kaizen Events—intensive, collaborative workshops aimed at breakthrough improvements.
  • Ensure knowledge sharing so that lessons learned from one cycle inform future improvements across the organization.

Personal Experience: Evaluating what works and does not work can be done in different ways, but the important thing is that action is taken—to either sustain and spread the working solution or pivot. When the improvement did not work, it likely requires more analysis and review, and the Kaizen approach can really help here.


The Role of Gemba Walks: Ensuring Alignment with Reality

Supporting this entire PDCA cycle is the practice of Gemba Walks, where leaders go to the actual workplace (Gemba) to observe, engage with employees, and understand challenges firsthand. This prevents a disconnect between strategy and execution, ensuring that improvement efforts are grounded in operational realities.

  • Ask open-ended questions to frontline employees to uncover hidden inefficiencies.
  • Reinforce a culture where continuous improvement is not top-down but co-created with those closest to the work.
  • Identify systemic barriers that require leadership intervention to remove.

Personal Experience: By going to the Gemba, leaders both get a better understanding of what is really happening and show commitment to their teams in leading the transition.


Conclusion: Continuous Improvement as a Leadership Imperative

PDCA, when enhanced with Root Cause Analysis, Agile Execution, Visual Management, Standard Work, Kaizen Events, and Gemba Walks, becomes a powerful engine for continuous improvement. Transformation leaders must champion this approach, ensuring that improvement is not a one-time initiative but a deeply embedded organizational capability.

6 Lean Concepts for Successful Digital Transformation

Introduction

Many digital transformations fail not because of technology, but because new ways of working don’t stick. Lean Thinking provides a structured approach to ensure transformation is effectively executed and fully integrated into daily operations. This article explores six key Lean concepts—five foundational tools plus Leader Standard Work—to create lasting impact.


1. Value Stream Mapping (VSM) – Creating Clarity on “As-Is” vs. “To-Be”

Why It Matters

Before launching any digital initiative, organizations need a clear understanding of current inefficiencies and how digital solutions will improve them. Value Stream Mapping (VSM) provides a structured approach to visualize workflows, eliminate waste, and define the future state.

Example: Bosch’s ERP Optimization

Bosch implemented a new digital ERP system but faced slow adoption and workflow inefficiencies. By applying VSM, they mapped the As-Is state, identified bottlenecks, and redesigned the To-Be process with simplified digital interfaces, leading to a 25% productivity increase.

Approach: VSM Mapping Framework

  • Step 1: Identify key processes and stakeholders.
  • Step 2: Map the As-Is state (manual steps, delays, inefficiencies).
  • Step 3: Define the To-Be state with digital solutions.
  • Step 4: Identify improvement actions and implementation roadmap.

2. Standard Work – Defining the New Way of Working

Why It Matters

Even after successful digital transformation, employees often revert to old habits unless new processes are clearly documented and reinforced. Standard Work ensures consistent execution and prevents variation.

Example: Danaher’s Digital Compliance

Danaher struggled with process inconsistencies post-digital transformation. By implementing Standard Work documents, they aligned global teams on digital best practices and saw a significant reduction in process variability.

Approach: Standard Work Document Structure

  • Process Name & Purpose
  • Step-by-Step Instructions (with screenshots where needed)
  • Roles & Responsibilities
  • Success Metrics
  • Review & Continuous Improvement Plan

3. Daily Management – Sustaining the Transformation

Why It Matters

Sustained digital transformation requires continuous monitoring and adjustment. Daily Management ensures teams review progress, discuss obstacles, and reinforce digital processes in short, structured meetings.

Example: Amazon’s AI-Driven Operations

Amazon implemented daily huddles to monitor its AI-driven supply chain. By reviewing key performance indicators (KPIs) daily, teams proactively resolved adoption issues, improving fulfillment speed while reducing errors.

Approach: Daily Management Meeting Agenda

  • Review Key Metrics (digital adoption, process performance)
  • Identify Issues & Roadblocks
  • Escalate Unresolved Problems
  • Celebrate Successes & Recognize Contributions

4. Visual Management – Making Gaps & Performance Visible

Why It Matters

Without clear visibility, employees and leaders struggle to measure progress. Visual Management (dashboards, Kanban boards) helps teams quickly identify gaps, monitor KPIs, and drive accountability.

Example: Toyota’s Digital Maintenance Dashboards

Toyota faced adoption resistance for a new digital maintenance system. By introducing real-time dashboards, operators could instantly see performance gaps, leading to a higher engagement rate.

Approach: Visual Management Board Setup

  • Objective & Metrics Displayed (efficiency, downtime, compliance)
  • Real-Time Data Updates
  • Clear Color-Coding for Performance Trends
  • Actionable Insights Section for Teams

5. Problem Solving – Addressing Gaps Systematically

Why It Matters

Digital transformations introduce new challenges. Instead of temporary fixes, structured problem-solving methods like PDCA (Plan-Do-Check-Act) or A3 thinking ensure issues are resolved at the root cause level.

Example: Ford’s Digital Production Line Improvements

Ford faced efficiency issues after implementing digital production tracking. By using PDCA cycles, they systematically identified and eliminated process gaps, improving production flow and reducing defects.

Approach: A3 Problem-Solving Approach

  • Define the Problem
  • Analyze Root Causes
  • Develop & Test Countermeasures
  • Implement & Sustain Improvements

6. Leader Standard Work – Driving & Sustaining Transformation

Why It Matters

Leaders play a crucial role in ensuring digital transformation is reinforced daily. Without active leadership engagement, employees revert to familiar processes, undermining long-term success.

Example: GE’s Lean Leadership Coaching

GE implemented Leader Standard Work (LSW) to ensure leaders consistently reinforced digital adoption. By embedding digital coaching into daily and weekly routines, they sustained digital engagement long after rollout.

Approach: Leader Standard Work Checklist

  • Daily: Attend team huddles, review dashboards, coach employees.
  • Weekly: Conduct structured digital adoption reviews, address problem-solving needs.
  • Monthly: Assess long-term impact, adjust Standard Work where needed.

Conclusion

Digital transformation is not just about technology—it’s about sustained operational change. By embedding these six Lean concepts, organizations can move from execution to full integration, ensuring digital initiatives drive long-term value.

Call to Action:

  • Which of these Lean concepts resonates most with your transformation journey?
  • How are you ensuring that digital changes truly stick in your organization?

Which Project Management Methodology to Use: Waterfall, Agile, or Both?

1. Introduction

In an era of rapid technological change and market disruptions, organizations must execute projects with both precision and adaptability. Digital transformation initiatives, IT modernizations, and enterprise-wide projects require structured governance to ensure alignment with business goals while maintaining agility to respond to evolving needs. However, choosing between Traditional Waterfall (PMBOK) and Agile (Scrum/SAFe) is not always straightforward.

While Waterfall offers predictability, governance, and risk control, Agile provides speed, flexibility, and iterative value delivery. The reality is that many organizations do not need to choose one over the other but rather combine them strategically. This article explores the strengths and weaknesses of both methodologies, when to apply each, and how a hybrid approach can leverage the best of both worlds.

2. Why You Need a Strong Project Management Setup

Project failure rates remain alarmingly high, with studies indicating that up to 70% of digital transformation initiatives fail due to poor execution, misaligned priorities, and resistance to change. A well-structured Project Management (PM) framework is essential to prevent these failures, ensuring that projects are not only delivered on time and within budget but also drive real business value.

At the core of any successful transformation is clear ownership, structured governance, and a balance between control and agility. Large-scale projects often face a paradox—executives and stakeholders demand predictability and structured planning, while operational teams require flexibility to iterate and adapt. Without the right project management setup, organizations risk falling into two extremes: either too rigid, leading to slow execution and missed opportunities, or too unstructured, resulting in chaotic implementations and wasted resources.

Finding the right project management approach is about more than just process—it’s about aligning methodologies with the business context, organizational culture, and project complexity. For some initiatives, a Traditional Waterfall (PMBOK) approach provides the necessary structure and risk mitigation, while for others, Agile (Scrum & SAFe) offers the speed and adaptability required in fast-moving environments. In many cases, a hybrid model that blends both methodologies delivers the optimal balance.

3. Choosing the Right Approach: Traditional Waterfall (PMBOK) vs. Agile (Scrum, SAFe)

A. The Case for Traditional Waterfall (PMBOK)

Some projects demand a highly structured approach with well-defined requirements, strict regulatory compliance, and minimal scope for change. This is where Waterfall methodologies, based on PMI’s PMBOK framework, excel. Waterfall is most effective in industries where predictability, formal approvals, and rigorous documentation are essential, such as large IT infrastructure deployments, ERP implementations, regulatory projects, and government initiatives.

Waterfall project management operates in a linear, sequential process, with clear stages: Initiation, Planning, Execution, Monitoring & Controlling, and Closing. This structure ensures that risk is carefully managed upfront, scope creep is minimized, and accountability is enforced at every stage. Executives often favor Waterfall because it provides detailed planning, resource forecasting, and cost predictability, making it easier to report progress to stakeholders and investors. However, its rigidity can become a drawback in environments where requirements frequently change or when teams need faster iterations.

B. The Case for Agile (Scrum & SAFe)

Unlike Waterfall, Agile methodologies like Scrum and SAFe are designed for projects with evolving requirements, high collaboration needs, and rapid innovation cycles. Agile breaks work into short, iterative cycles (Sprints) where teams continuously deliver value, receive feedback, and adapt.

Agile thrives in environments where customer needs shift rapidly—such as software development, digital product innovation, and emerging technologies. Teams operate in cross-functional units, fostering collaboration between developers, designers, business leaders, and end-users. The key advantage of Agile is its ability to respond to change quickly, ensuring that projects deliver what users actually need, rather than what was initially planned months ago.

For enterprises managing multiple Agile teams, SAFe (Scaled Agile Framework) provides a structured way to scale Agile across large organizations, ensuring alignment across teams while maintaining flexibility at the execution level.

4. Why Not Both? Leveraging a Hybrid Approach

Many organizations struggle with a pure Waterfall or Agile approach because no single methodology fits every project. The solution? A hybrid model that blends both methodologies strategically. This allows businesses to maintain the structured governance of Waterfall while embedding Agile’s flexibility where it matters most.

A. When to Combine Waterfall & Agile

  1. Enterprise Digital Transformation – Waterfall for strategic planning, Agile for implementation.
  2. IT Modernization – Waterfall for infrastructure, Agile for application development.
  3. Mergers & Acquisitions – Waterfall for integration planning, Agile for transition teams.
  4. Regulated Industries – Waterfall for compliance, Agile for innovation efforts.

B. Structuring a Hybrid Approach

AspectTraditional Waterfall (PMBOK)Agile (Scrum/SAFe)
PlanningLong-term roadmap & milestonesIterative backlog prioritization
ExecutionSequential phases (Design → Build → Test)Continuous delivery in sprints
GovernanceStrong documentation & risk controlAgile leadership & adaptive governance
MeasurementScope, cost, time adherenceValue delivery, customer feedback

By combining Waterfall’s governance with Agile’s iterative execution, organizations can reduce risk, optimize delivery speed, and improve project outcomes.

5. Key Takeaways for Executives

  • No single methodology is universally best—Waterfall excels in structured, risk-heavy environments, while Agile thrives in fast-changing ones.
  • For predictable, well-defined projects, PMBOK (Waterfall) ensures control.
  • For innovation-driven or fast-moving projects, Scrum/SAFe enable adaptability.
  • Hybrid models offer the best of both worlds, integrating structure with agility.
  • Project governance should be tailored to business needs rather than rigidly following a single methodology.

By adopting a balanced approach, organizations can drive digital transformation efficiently while mitigating risks.

Optimizing Your Supply Chain – Leveraging the Power of Digital Platforms and AI

In an era of increasing global complexity, supply chain optimization has become a strategic imperative for organizations. Digital platforms and AI-driven automation are reshaping traditional supply chain operations, enhancing efficiency, reducing costs, and improving agility. This article explores the key digital platforms driving supply chain transformation, the role of emerging technologies like IoT, Blockchain, and RPA, and the cutting-edge AI innovations that elevate supply chain performance to the next level.

The Role and Relevance of Digital Platforms

Digital platforms form the backbone of modern supply chains, enabling organizations to streamline processes, improve visibility, and drive data-driven decision-making. The five most critical platforms in supply chain automation include:

1. Enterprise Resource Planning (ERP)

ERP systems integrate core business processes, including finance, procurement, manufacturing, and supply chain management. These platforms provide a unified system to manage inventory, automate workflows, and enhance decision-making. Leading ERP solutions such as SAP S/4HANA, Oracle ERP Cloud, and Microsoft Dynamics 365 offer AI-powered insights and real-time analytics.

Most companies operate one or more ERP systems (often from older generations), and the challenge is to bring these to a level where new platforms can be easily connected, and Data and AI solutions can be built on top of them.

2. Supply Chain Management (SCM)

SCM platforms optimize planning, execution, and collaboration across the entire supply chain. They facilitate demand forecasting, inventory optimization, and supplier collaboration. Solutions like Blue Yonder, Kinaxis, and E2open use AI and machine learning to improve forecasting accuracy and reduce operational risks.

These solutions are highly connected to ERP and other supply chain systems. They aim to create end-to-end visibility from suppliers to customers. By integrating information from various source systems, SCM solutions optimize the supply chain. To create value from SCM systems, organizations must consider the complete data ecosystem.

3. Transportation Management Systems (TMS)

TMS platforms focus on optimizing logistics, freight management, and route planning. By leveraging AI-driven automation, companies can reduce transportation costs and improve delivery efficiency. Platforms like Oracle Transportation Management (OTM) and SAP Transportation Management enhance real-time visibility and dynamic routing.

With growing complexities such as ultra-fast lead times, precise delivery windows, carbon footprint reduction, and multi-partner logistics networks, TMS systems are becoming crucial elements in supply chains.

4. Warehouse Management Systems (WMS)

WMS platforms automate inventory tracking, order fulfillment, and warehouse optimization. AI-enhanced solutions such as Manhattan Associates WMS, Blue Yonder WMS, and SAP WMS integrate robotics and IoT sensors to streamline warehouse operations and improve accuracy.

Many companies are already operating fully automated warehouses where WMS systems play a vital role in managing and tracking all materials and movements within the warehouse.

5. Procurement & Supplier Collaboration Platforms

Procurement platforms ensure efficiency in sourcing, supplier relationship management, and contract execution. Solutions like SAP Ariba and Coupa use AI to enhance supplier negotiations, reduce procurement cycles, and mitigate risks.

To maximize value, these solutions must be fully integrated with finance and other supply chain processes. Poor integration leads to inefficiencies and additional manual work.

Beyond Digital Platforms: The Role of IoT, Blockchain, and RPA

While digital platforms provide the foundational infrastructure, technologies such as IoT, Blockchain, and RPA further enhance supply chain automation.

1. Internet of Things (IoT)

IoT devices provide real-time visibility into logistics, warehousing, and inventory management. Sensors and connected devices track shipments, monitor temperature-sensitive goods, and improve predictive maintenance.

Platforms like Microsoft Azure IoT and AWS IoT enable organizations to analyze real-time supply chain data for improved decision-making.

2. Blockchain for Supply Chain Transparency

Blockchain technology enhances security, traceability, and trust in supply chain transactions. By creating an immutable ledger, Blockchain enables the use of smart contracts—self-executing agreements with terms directly embedded in code. These contracts automate processes such as payments and order verifications, eliminating intermediaries and manual paperwork. This automation reduces administrative workloads and accelerates transaction times.

Companies like Walmart have implemented Blockchain to track produce from farms to stores. This system ensures product authenticity and safety while also reducing traceability time during recalls.

3. Robotic Process Automation (RPA)

RPA automates repetitive and time-consuming supply chain tasks, such as invoice processing, order entry, and supplier onboarding. Solutions like UiPath, Automation Anywhere, and Blue Prism improve efficiency, reduce human errors, and accelerate transaction cycles.

Schneider Electric implemented RPA to streamline its supply chain processes by eliminating non-value-adding tasks. This automation enabled employees to focus on core activities, significantly improving operational efficiency. During health crises, RPA facilitated faster distribution flows between remote sites and distribution centers.

AI: The Game-Changer in Supply Chain Optimization

Beyond digital platforms and automation technologies, AI is revolutionizing supply chain management by enabling predictive analytics, intelligent automation, and advanced decision-making capabilities.

1. AI in Demand Forecasting and Planning

AI-driven demand forecasting leverages historical data, market trends, and real-time inputs to enhance accuracy and optimize inventory levels. Danone adopted machine learning to refine its demand forecasting and planning, reducing forecast errors by 20% and lost sales by 30%.

2. AI in Warehouse and Fulfillment Operations

AI-powered robotics and computer vision enhance warehouse automation by improving picking accuracy, reducing labor dependency, and optimizing storage utilization. Amazon has integrated robotic solutions like Proteus and Sparrow into its fulfillment centers, significantly increasing operational efficiency and reducing costs.

3. AI in Logistics and Transportation

AI-driven logistics solutions optimize route planning, reduce fuel consumption, and improve delivery timelines. DHL has adopted AI to analyze delivery addresses, traffic patterns, and weather conditions to identify the most efficient routes, leading to lower fuel consumption and improved delivery times.

4. AI in Supply Chain Risk Management

AI assists organizations in identifying risks, predicting disruptions, and developing proactive strategies. IBM Watson Supply Chain leverages AI-powered insights to enhance resilience by analyzing vast datasets to predict potential disruptions and suggest mitigation strategies.

Conclusion

The convergence of digital platforms, automation technologies, and AI is redefining the future of supply chain management. By leveraging ERP, SCM, TMS, WMS, and Procurement platforms alongside IoT, Blockchain, and RPA, organizations can achieve end-to-end supply chain automation. AI further amplifies these capabilities by driving predictive insights, improving agility, and optimizing operations.

For supply chain and transformation leaders, the imperative is clear: Embracing digital platforms and AI-driven automation is no longer optional—it is a strategic necessity to remain competitive and resilient in an ever-evolving global landscape.

How AI-Powered Digital Platforms Are Transforming Marketing & Sales

The Evolution of Digital Platforms: From CRM to AI-Powered Automation

Over the past decade, digital platforms such as Customer Relationship Management (CRM) systems, process automation tools, and AI-driven content generation solutions have significantly reshaped the Marketing, Sales, and Customer Service functions. Platforms like Salesforce have centralized customer data, streamlined workflows, and enhanced customer relationship management, enabling organizations to gain a 360-degree view of customer interactions. This shift has driven more personalized engagement, improved forecasting, and increased operational efficiency.

Beyond CRM, AI-powered process automation has minimized manual administrative tasks while enhancing analytics and insights across marketing, sales, and service functions. This has freed teams to focus on strategic and creative aspects of their roles. AI-assisted content creation has further revolutionized the field, enabling marketers to generate personalized campaign materials, sales teams to craft compelling proposals, and customer service teams to automate responses and knowledge base updates.

Initially, digital transformation was centered on digitizing and organizing customer data, replacing spreadsheets and fragmented databases with integrated, cloud-based solutions. This allowed marketing teams to run more targeted campaigns, sales teams to track leads and opportunities systematically, and service teams to deliver more efficient support. Automation features—such as email workflows, lead scoring, chatbot-assisted support, and AI-generated content—enhanced efficiency and reduced reliance on manual execution.

However, despite these advancements, traditional systems still require significant manual input, leading to inefficiencies in leveraging insights, maintaining up-to-date information, and optimizing content creation for customer engagement.


The Rise of AI-Powered Digital Platforms: A Game Changer for Marketing, Sales, and Service

AI has fundamentally transformed digital platforms, evolving them from passive databases into intelligent assistants that augment decision-making, improve customer interactions, and enhance operational efficiency. Key areas of transformation include:

  1. Predictive Analytics and Lead Scoring
    AI analyzes vast amounts of customer data to identify patterns, predict behavior, and prioritize leads with the highest conversion potential. This enables sales teams to focus their efforts more effectively.
  2. Automated Personalization in Marketing
    AI-driven marketing tools power hyper-personalized campaigns by analyzing past interactions, preferences, and behaviors, significantly boosting engagement and conversion rates.
  3. Conversational AI and Virtual Assistants
    AI-powered chatbots and virtual assistants now handle routine customer interactions, providing instant responses, qualifying leads, and even scheduling follow-ups—freeing up sales and support teams for higher-value interactions.
  4. Sentiment Analysis and Churn Prediction
    AI-driven sentiment analysis across emails, chat conversations, and social media helps assess customer satisfaction and predict churn risks, enabling proactive customer retention strategies.
  5. Sales Forecasting and Revenue Optimization
    AI-powered analytics provide more accurate sales forecasts by factoring in external market conditions, past performance, and industry trends, helping executives make informed strategic decisions.
  6. AI-Generated Content and Automated Communication
    AI assists in generating marketing content, social media posts, blog articles, and email campaigns. Sales teams leverage AI-generated proposals and presentations, while customer service teams use AI-driven FAQs and documentation to enhance efficiency.

The Changing Roles in Marketing, Sales, and Customer Service with AI

As AI transforms CRM, process automation, and content generation, key roles across these functions are evolving:

Marketing Roles

  1. Brand Manager
    AI-driven sentiment analysis and predictive analytics help Brand Managers monitor consumer perception in real time, enabling proactive brand positioning. AI-assisted content creation tools enhance brand messaging and marketing material development.
  2. Marketing Manager
    AI automates campaign optimization, budget allocation, and audience segmentation, allowing Marketing Managers to focus on strategy and creativity. AI tools also assist in drafting and refining copy, visuals, and campaign assets.
  3. Market Research Analyst
    AI automates market research, competitive intelligence analysis, and big data insights generation, reducing reliance on traditional research methods and streamlining the presentation of insights.
  4. Digital Marketing Manager
    AI-driven algorithms enhance ad placements, personalize email marketing, and optimize content recommendations. AI-generated creative assets—including ad copy, social media posts, and videos—further boost engagement and ROI.

Sales Roles

  1. Sales Executive
    AI-driven lead scoring and real-time insights enable Sales Executives to prioritize high-value prospects and personalize their outreach strategies. AI assists in crafting outreach emails, presentations, and proposals.
  2. Account Manager
    AI-based customer analytics help Account Managers predict churn, strengthen client relationships, and personalize engagement strategies through AI-driven content and insights.
  3. Sales Manager/Director
    AI optimizes sales tracking, provides real-time coaching recommendations, and enhances forecasting accuracy, enabling Sales Managers to make more data-driven decisions.
  4. Business Development Manager
    AI identifies emerging market opportunities, automates lead generation, and supports the creation of sales pitches, decks, and customized proposals.

Customer Service Roles

  1. Customer Service Representative
    AI-powered chatbots handle routine queries, allowing service representatives to focus on complex customer issues. AI also assists in drafting responses and managing customer interactions more effectively.
  2. Customer Success Manager
    AI-driven insights enable Success Managers to proactively identify customer pain points, predict churn, and deliver personalized support strategies, aided by AI-generated knowledge base content.
  3. Technical Support Specialist
    AI-assisted diagnostics enhance troubleshooting efficiency, accelerating issue resolution and predictive maintenance. AI-generated documentation and automated responses streamline customer support.

The Future: A Fully Autonomous Digital Platform?

As AI integration deepens, businesses may in future operate with fully autonomous digital platforms capable of handling lead nurturing, customer engagement, and even complex negotiations with minimal human intervention. The fusion of AI and generative capabilities will further enhance content personalization and customer interactions, transforming marketing, sales, and service functions into more precise, data-driven disciplines.

However, this transformation will require organizations to invest in workforce training and change management initiatives. Employees must develop new skill sets to collaborate effectively with AI-driven tools, shifting their focus from manual execution to strategy, analysis, and creative problem-solving. Companies that prioritize reskilling will ensure their workforce remains competitive and valuable in an AI-augmented environment.

Organizations that proactively prepare for this shift will not only gain a competitive edge but also facilitate a seamless transition into a more automated and AI-driven future.


2025 Example: The Promise of Agentforce

Salesforce’s Agentforce is set to redefine AI-driven business operations in 2025. As a comprehensive digital labor platform, Agentforce allows organizations to create, customize, and deploy autonomous AI agents across sales, marketing, service, and commerce functions. These AI agents operate independently, retrieving data, making decisions, and executing tasks without human oversight.

Key features of Agentforce include:

  • Pre-Built AI Skills & Workflow Integrations: Rapid customization for sales functions like Sales Development and Sales Coaching, allowing AI agents to nurture leads and provide instant feedback on prospecting calls.
  • Seamless Collaboration in Slack: AI agents integrate into team workflows, enabling real-time collaboration between human employees and digital assistants.
  • Atlas Reasoning Engine: AI agents retrieve data, analyze it, and autonomously take action, handling complex, multi-step tasks with precision.

By leveraging Agentforce, businesses can scale their workforce with AI-driven automation, unlocking new operational efficiencies and redefining the future of work. Organizations that embrace this next generation of AI-powered automation will gain a substantial competitive advantage in an increasingly digital landscape.

The Secret to Successful AI-Driven Process Redesign

Building on my previous article, How to Marry Process Management and AI, I take this issue a step further by leveraging insights from the Harvard Business Review (Jan–Feb 2025) article by H. James Wilson and Paul R. Daugherty. These authors, also known for Human + Machine—a must-read for understanding the future of work (a full book review is available on www.bestofdigitaltransformation.com)—explore how AI is reshaping process redesign.

Their article focuses on AI and the Evolution of Kaizen. Initially, I found the parallel between AI and kaizen (continuous improvement) intriguing, but the more I reflected on it, the clearer it became: AI enables humans to make continuous, incremental improvements to processes.

Key Themes:

  • The Toyota Production System, built on kaizen, has long enabled incremental process improvements.
  • Kaizen 2.0, powered by AI, allows employees to leverage data-driven insights to optimize workflows.
  • The article explores how companies use AI to redesign processes, empower employees, and drive business transformation.

In this newsletter, I borrow great examples from the article and add my own insights on leveraging AI for process redesign.


Empowering Employees Throughout the Enterprise

Examples:

  • Mercedes-Benz’s MO360 Data Platform connects plants globally, enabling real-time AI-powered insights for shop-floor workers.
  • Mahindra & Mahindra’s production workers use AI virtual assistants for step-by-step robot repair guidance, reducing downtime and improving morale.
  • Companies like Mercedes-Benz invest in AI training programs (e.g., Turn2Learn), equipping employees with skills in prompt engineering and natural language processing.

Insights:

  • Empowering employees with AI starts with trustworthy and well-managed data, as data quality is critical for AI effectiveness.
  • AI-driven tools eliminate reliance on predesigned reports, allowing employees to interact with data in their own language and gain real-time insights.
  • The ability to ask AI the right questions is a crucial skill, and training employees in prompt engineering is essential.

Redesigning Scientific Processes

Examples:

  • Gen AI is revolutionizing pharmaceutical R&D, reducing waste, accelerating drug discovery, and enhancing quality control.
  • Merck employs AI-generated synthetic image data, reducing false rejects in drug manufacturing by 50%.
  • Absci’s AI-driven zero-shot learning creates new antibodies in silico, cutting drug development from six years to 18 months.

Insights:

  • AI accelerates not only operational processes but also scientific research, leveraging vast, fast access to data.
  • AI rapidly simulates multiple potential solutions, significantly accelerating the research cycle.
  • A remarkable example: Microsoft recently helped identify a lithium alternative for batteries, reducing lithium consumption by 70%—an achievement made possible by AI screening 32 million materials in a single week, a process that would normally take years.

Augmenting Creative Processes

Examples:

  • Colgate-Palmolive, Nestlé, and Campbell’s use AI to validate product ideas and conduct market research.
  • Coca-Cola integrates GPT-4 and DALL-E, allowing digital artists to generate AI-assisted branding materials.
  • NASA’s AI-driven CAD process reduces design cycles from weeks to hours, producing lighter, stronger components for space missions.

Insights:

  • AI enhances creativity in product development, marketing, and design.
  • AI can generate multiple design options, allowing humans to curate and refine the best ones.
  • AI-generated content is transforming marketing—I personally use DALL-E to create visuals for my newsletter instead of manually searching for images.

Animating Physical Operations

Examples:

  • Sereact’s PickGPT enables warehouse robots to follow natural language commands, making robotics more accessible to non-technical employees.
  • Digital twins—virtual models of real-world systems—are used in preclinical drug testing, factory optimization, and hospital operations.
  • Atlas Meditech’s AI-driven virtual brain models allow surgeons to practice on patient-specific digital twins before real-life procedures.

Insights:

  • AI integrates with sensors, enabling robots to collaborate seamlessly with human workers.
  • AI optimizes human-robot collaboration, ensuring each group focuses on their strengths.
  • Digital twins provide simulated environments for process planning and workforce training.

Autonomous Agents

Examples:

  • AI agents are evolving to autonomously make decisions and take action.
  • DoNotPay’s AI agent automatically identifies unnecessary subscriptions and negotiates lower bills.
  • Walmart, Marriott, and Nestlé use AI for inventory, booking, and supply chain optimization.
  • AI agents display human-like reasoning in three ways:
    1. Goal-oriented behavior – Acting independently to achieve objectives.
    2. Logical reasoning & planning – Breaking tasks into structured steps.
    3. Long-term memory & reflection – Learning from past interactions to enhance decision-making.

Insights:

  • AI agents are becoming more powerful, handling complex process optimizations independently.
  • Salesforce’s Agentforce AI resolves customer service issues autonomously—without being pre-scripted.
  • AI-based agents will transform Robotic Process Automation (RPA):
    • RPA handles repetitive tasks, with structured data.
    • AI agents tackle complex tasks involving both structured and unstructured data.

Ecosystems of Autonomous Agents

Examples:

  • Complex tasks often require multiple AI agents working in unison, rather than a single AI performing isolated tasks.
  • Mortgage underwriting: AI agents analyze documents, check compliance, and generate loan recommendations in parallel.
  • Google & Stanford’s AI simulation demonstrated that autonomous agents can develop human-like decision-making and learning.

Insights:

  • End-to-end process automation is still a challenge, given the many variables and process variations.
  • Instead of full-process automation, companies should integrate AI into specific tasks that enhance overall workflows.
  • AI agents can collaborate, forming an ecosystem that continuously learns and improves over time.

Conclusion: AI-Driven Process Redesign Remains Human-Centered

Key Takeaways:

  • AI does not replace humans—instead, it augments employees, enabling continuous improvement at scale.
  • AI allows employees to focus on strategic decisions, while AI agents optimize repetitive and analytical tasks.
  • Successful AI adoption depends on leadership-driven empowerment, ensuring AI tools enhance human creativity rather than replace it.
  • The future of kaizen is AI-augmented, human-led, and continuously evolving, as AI and human expertise merge to drive business transformation.